How To Set Chain Length On A Full Suspension Mountain Bike
Learn how to correctly size chain length for full suspension mountain bikes. Account for suspension travel, axle path, and sag settings.
Full suspension mountain bikes often need slightly longer chain length than hardtails because the distance between chainring and cassette grows as the suspension compresses.
Getting chain length right on a full suspension bike is more complex than on a hardtail. Too short and you risk damaging your derailleur or frame when the suspension bottoms out. Too long and you'll experience chain slap and poor shifting.
Why Full Suspension is Different
The Problem: Changing Chainstay Length
On a hardtail, the distance from the bottom bracket to the rear axle (chainstay length) is fixed. But on a full suspension bike, this distance changes as the suspension moves through its travel.
What happens during compression:
- Rear wheel moves rearward (on most designs)
- Effective chainstay length increases
- Chain needs to be longer to accommodate this growth
Axle Path Matters
Different suspension designs have different axle paths:
| Design Type | Axle Path | Chain Growth | Examples |
|---|---|---|---|
| Single Pivot | Rearward arc | High | Some DH bikes |
| Horst Link | Variable | Moderate | Specialized FSR |
| VPP/DW-Link | Backward then forward | Moderate | Santa Cruz, Ibis |
| High Pivot | Strong rearward | Very high | Forbidden, Norco Range |
High-pivot designs with idler pulleys have the most chain growth and require the most careful sizing.
The Standard Method: Sag Plus Full Compression
Step 1: Set Your Sag
First, set your suspension to normal sag (typically 25-30% of travel):
- Sit on the bike in riding position
- Have someone measure the shock stroke used
- Adjust air pressure until sag is correct
Step 2: Calculate Base Chain Length
Use the standard formula with your bike at sag:
- Measure chainstay length at sag
- Note your largest chainring and sprocket
- Calculate using
L = 2C + (F+R)/4 + 1
Or use our Bicycle Chain Length Calculator.
Step 3: Check at Full Compression
This is the critical step for full suspension:
- Remove the shock or fully compress the suspension
- Shift to the largest chainring and largest sprocket (big-big)
- Check that the chain wraps around both without binding
- The rear derailleur cage should not be pulled completely straight
If the derailleur cage is maxed out: Add 2 more links and recheck.
Step 4: Check at Full Extension
- Let the suspension extend fully (or use a strap to hold it down)
- Shift to the smallest chainring and smallest sprocket (small-small)
- Ensure the derailleur still maintains tension
- Chain should not slap or bounce excessively
How Many Extra Links for Full Suspension?
As a general guideline, add extra links based on travel:
| Suspension Travel | Extra Links vs Hardtail |
|---|---|
| 100-120mm (XC) | +2 links |
| 130-150mm (Trail) | +2 to +4 links |
| 160-170mm (Enduro) | +4 links |
| 180mm+ (DH) | +4 to +6 links |
Note: These are starting points. Always verify with the compression test.
Special Cases
High-Pivot Bikes with Idler Pulleys
Bikes like the Forbidden Druid or Norco Range use idler pulleys to manage chain growth. For these:
- Follow manufacturer's specific instructions
- Chain routing is different from standard bikes
- May require significantly longer chains
Coil Shock Bikes
Coil shocks can be harder to fully compress for testing:
- Use a strap to pull the suspension down
- Or calculate maximum chain growth mathematically
- Add 2 extra links for safety margin
E-MTBs
Electric mountain bikes often have:
- Longer chainstays to accommodate motors
- Different suspension kinematics
- Check manufacturer recommendations specifically
The Zip-Tie Method (Alternative Approach)
If you're unsure about measurements:
- Start long: Install the chain 4 links longer than calculated
- Ride the bike: Test on varied terrain
- Check for issues: Look for:
- Derailleur stretched at full compression
- Excessive sag at full extension
- Adjust: Remove links as needed
This is slower but reduces risk of a too-short chain damaging components.
Manufacturer-Specific Guidelines
Some manufacturers provide chain length specs:
Specialized
- Often provide chain length in owner's manual
- SWAT tools may include chain length reference
Santa Cruz
- Geometry charts include chainstay length
- VPP design has moderate chain growth
Trek
- ABP suspension has well-documented behavior
- Check Trek's support database for specific models
Yeti
- Switch Infinity platform unique chain requirements
- Consult dealer or manual
When in doubt, contact your bike's manufacturer or check their online resources.
Calculating Chain Growth
For the technically minded, you can estimate chain growth:
Chain Growth = (Chainstay at bottom-out) - (Chainstay at sag)
Most trail/enduro bikes see 10-20mm of chain growth, which translates to about 2-4 extra links.
Common Mistakes
1. Measuring Only at Sag
The most common error. Always check at full compression.
2. Forgetting the Big-Big Test
Even if you rarely use big-big, the chain must fit this combination.
3. Not Accounting for Suspension Progression
Progressive suspension may bottom out harder than expected.
4. Ignoring Manufacturer Recommendations
Some frames have very specific requirements.
Signs Your Full Suspension Chain is Wrong
Too Short
- Derailleur cage pulled straight at full compression
- Clicking or binding at full travel
- Inability to shift to big-big
- Potential derailleur or frame damage
Too Long
- Excessive chain slap
- Chain dropping in rough terrain
- Poor shifting in small-small
- Derailleur cage bouncing
See our full guide: Is Your Bike Chain Too Long or Too Short?
Quick Reference: Full Suspension MTB Chain Lengths
| Travel | Chainring | Cassette | Chainstay (sag) | Approx Links |
|---|---|---|---|---|
| 120mm XC | 32T | 10-51T | 430mm | 114 links |
| 140mm Trail | 32T | 10-51T | 437mm | 116 links |
| 160mm Enduro | 30T | 10-52T | 440mm | 118 links |
| 180mm DH | 32T | 10-50T | 445mm | 118-120 links |
Use the Calculator as a Starting Point
Our Bicycle Chain Length Calculator gives you the base calculation. For full suspension bikes:
- Enter your chainstay length at sag
- Get the calculated chain length
- Add 2-4 links based on your travel
- Verify with the compression test
Related Guides
- How To Calculate Bike Chain Length - Basic method
- Bike Chain Length Chart - Quick reference
- Is Your Chain Too Long or Too Short? - Troubleshooting
- How To Shorten A Bike Chain - Adjustment guide
- 1x vs 2x vs 3x Chain Length - Drivetrain comparison